Gray Iron Castings: Class 30, 35 and 40.
Ductile Iron Castings: 65-45-12, 60-40-18,
80-55-06 and 100-70-03.
ADI, Low Temperature Ductile
Gray Iron from 100 to 4,500 lbs.
Ductile Iron from 100 to 2,500 lbs.
Casting Weights (enlarge image)
Green Sand: Cope and Drag Jolt Squeeze - 24 x 36 up to 36 x 62 inches. (Designed to fit your product.)
No Bake: All flasks are custom designed with sizes up to 80 x 80 inches.
Melt Capacity of our Cupola and Electric Furnaces:
Gray Iron: 130 tons/daily
Ductile: 35 tons/daily (with room for expansion)
Our 135,000-sq.-ft. facility includes :
- Cupola and Electric Melt
- 40 Ton Holding Furnace
- 3 Green Sand Molding Lines
- 2 No Bake Lines Ð large cast
- 3 No Bake Core Make Lines
- Automated Process Control Techniques
- Extensive Handling Equipment
- Sand Lab
- Pattern Shop
Value Added Services
Badger maintains a high quality supplier base to accommodate Tier 1 functions. Supplier Approval Process, detailed specifications, financial strength and dedicated working relationships are some of the critical aspects of Tier 1. Primary Tier 1 activities are Paint, Heat Treat, Machining and assembly.